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121 Substantial improvement brought out by ART gang of UBL division for carrying out rescue operation of entrapped passengers during accidents. PDF Open
122 Substantial improvement brought out by ART gang of UBL division for carrying out rescue operation of entrapped passengers during accidents.

When passenger accidents occur, approach for rescue may be restricted either through side wall, end wall or roof due to various conditions.

  1. Approach only from side wall-
    • Capsized from bridge with side wall facing upwards.
    • Capsized in water and only one side visible.
    • Crushed on either side of end body.
  2. Approach from end wall-
    • In tunnels.
    • In bridges.
  3. Approach from roof-
    • Capsized in water with roof top above water level.
    • Entangled between the coaches so that side and end body approach is restricted.
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123 Industry 4.0

The main features Industry 4.0  are  Machine Data  collection( Machine status can be accessed through Mobile etc.) , Production optimization( Machine-based job scheduling) , Downtime management (Track reasons for machine downtime, Predictive maintenance ),  Digital Manufacturing (ERP and MES integrations)

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124 Upgraded Non-AC Chair Car

Recently  MCF has manufactured new upgraded non-AC chair car coach (LWSCZ) with following:

Improved furnishing –

•Textured modular FRP roof panels

•Textured modular sidewall panels

•luggage rack with ventilation slits

•Improved seats

•Modular FRP lavatory module

 

Vacuum evacuation system in bio-toiles -For improved flushing and hygienee

Water purifier - To provide clean drinking water to passengers

Provision of Mini Pantry

•Deep freezer

•Bottle cooler

•Hot water boiler

Work table with sink and cup board

PDF Open
125 Second class cum luggage and brake van compartment for PWDS

Modern Coach Factory (MCF) has rolled out its first LHB DSLR Coach on 11.01.2019.

The coach has following features :

•Under slung  500 KVA Diesel Generator Set releasing space on board accommodating passengers and luggage.

•The coach has also a luggage area with 4-ton capacity.

•The coach has seating arrangement of 6 differently abled with a specially design lavatory keeping in mind the special requirement of these persons.

•Besides this, the coach will accommodate 30 general passengers in a separate area with a dedicated lavatory.

•Further common under-frame has been designed which is compatible with both Crompton & Greaves, Cummins and Kirloskar. Series production has been started

PDF Open
126 Track Recording Car

MCF has rolled out its first Track Recording Car for RDSO with General arrangement drawing no. TY90007 alt-c with following modifications:

•Coupler arrangement (Item 7) QPC -2 as per RDSO specification RDSO/2009/CG 22 rev-01 has been  used.

•Side buffer BG (QPC-2) has been used as per drg. No. MI004277 alt-a

•Welding parts complete on Underframe: Drg. No. TY11119 alt-nil has been modified with provision of mounting of Bio-retention tank QPC-01.

•Bio retention tank (QPC-01) has been used instead of CDTS : CDTS (item no.9 of drg no. TY63117 Alt-nil) as per RDSO/Spec C-9906) has been deleted and Bio-retention tank to be used as per drg.no. MI006418.

•Furnishing plate drg. No. MCF-LE64102 alt-b has been followed.

•Builder plate (QPC-02) drg.no.MCF-LE64101 has been followed.

•Smoke detection and fire alarm system has been installed as per RDSO specification RDSO/2008/CG-04 Rev-04.

•Additional suitable locking arrangement for doors of cabins/compartment from outside has been provided for security.

•Modified drg.no. MTY90001 alt-nil is being used.

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127 AC Hot Buffet Car

MCF has rolled out  its first AC Hot Buffet Car Coach (LWCBAC) on 29.01.2019 with following features:

1. This coach is having upgraded austenitic stell counter.

2. Deep freezer, Refrigerator , Water cooler, Hot Water boiler,Veg & Non-Veg hot case, Water purifier and smokeless multipoint hot cooking range.

3. It is also having 15  berths for crew/staff of pantry car.

This car is equipped with fire detction and supression system.

 

 

 

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128 Productivity

Continuous Growth: Coach Production increased continuously to 285, 576 & 711, 1425 coaches in 2015-16, 2016-17 & 2017-18, respectively.  MCF production entered into higher trajectory of growth and there is exponential increase in production which finally rolled out record 1425 coaches in 2018-19.

 

Way Ahead:   MCF has already got sanction for augmentation of its capacity form present 1000 coaches to 2000 coaches per year.  So MCF aims to produce 2000 coaches in 2019-20 and further interested to go up to 3000 and 5000 in near future.

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129 Commissioning of Hot Box Detector

First ever Hot Box detector designed to monitor axle and wheel temperature of moving train without manual intervention on IR has been installed and commissioned on 22.03.2017 at MGS-ALD section up line at CAR station (KM no. 705/23-25) of ALD division.

Performance:-

  • From 01.03.17 to Mar'19, it has detected 28 hot axel cases and 224 brake binding cases at CAR-ALD (Up line). In all these cases train got controlled at appropriate station and section block avoided.                                                  

 

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130 Droid for under gear examination of Freight Trains.

• Maintenance & Upkeep of Rolling Stock is the most important activity undertaken by C&W deptt. to ensure safe running of trains. Tank wagon depot wagon is a vital C&W examination point which caters to BTPN requirement for Mathura refinery. Besides ROH activities of BTPN wagon, CC, premium & intensive examination of freight trains are undertaken on yard maintenance lines at Baad depot to ensure that the rakes do not have any rejectable defects. • In an effort to leverage technology to make yard examination of freight trains more effective and efficient than ever, Mech(C&W) deptt. of Agra division has developed a Droid which has remotely controlled high speed action camera and motorised drive, to facilitate undergear maintenance of freight trains during yard examination i.e. CC, premium & intensive. • Droid can enter & move inside the train undergear area in various examination lines i.e. pitlines/washable Apron/Ballast track and also can easily approach and examine areas which are hard to see, hard to approach such as cramped/narrow spaces under the train. • This Droid has a facility to capture and transmit realtime video of train undergear which is easily viewed live on screen and also records the same for future analysis. The camera can be zoomed on the spot in case of any doubt. • This Droid has LED lights to facilitate undergear examination during low light conditions. • Salient features of Droid are:  Four wheel drive with 04 drive motors.  Manual control through Wi-Fi.  Control through android app.  Robust construction of body frame (Metallic Frame).  Full HD, high speed action camera.  90 degree rotation of camera on horizontal axis.  Wi-Fi video transmission.  Android based Tablet instrument (16GB, Wi-Fi + 4G enabled).  Maintenance free rechargeable Battery which can last upto 3 hrs in single charge.  Compact construction (23” X 23” X 13”).  Provision of LED lights.  Easy to operate, manoeuvrability on rough/uneven surface.

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